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Oliver Monk

  'Workshop Ramblings'




Workshop and Kitchen Table Ramblings February

Itís been quite awhile since I have written anything its not that I havenít been active in the workshop but most of what I have been doing is stuff that I have already written about. So here is a catch up:-

Discus launched Glider Electric Powered glider

For a change from building cars this lockdown I decided to build a couple of model aircraft. Most will know I am a volunteer at Buckminster, my interest in flying radio models has been rekindled after a layoff of forty years. First two photos are a discus launch glider of one metre span the kit came in a plastic bag. It's all laser cut and the cutting was very accurate, it was a pleasure to build, and something I had not done before, carbon spars and leading edge. You have probably noticed this is the kitchen table bit of the Ramble. The third photo is the other model I built, a German kit called 'Introduction'. It's an F5J electric powered glider of just under three metre span, more carbon in this one, a superb kit. It has got the flaps down in the centre section, not something missing. Still needs the radio control gear and electric motor to be installed.

On the left is the start of a plug for my 2.1cc car body. On the right is a vacuum forming of the top and bottom. I am going to lay-up a fibre glass body in the formings, it's an easy way to make a mould.

The car, and its body on the right out of the vac formed mould, a success. My lay-up in the mould was not the best but a bit of filler will sort it.

Making a plug for the tank build on the Moore No 12, the wood is MDF.

Just making sure it fits the pan.

And fits the top Cardboard  pattern for the brass sheet The brass sheet held in place for soldering
A little folder I made from an old
 magazine article
the cut away in the tank to make room
 for the venturi
The completed tank in the car, very few straight lines in it and took quite a while to build

On the left is a needle valve I am making, the thread is M2.5. The bar it is made from is held in a collet, machine the needle first then pull out the bar, turn it down, cut the thread, pull it out a bit more and turn the plain bit, easy. Centre is the completed needle and half the spray bar. The third picture shows the venturi that was in the engine, a not very good copy, bought a replacement off eBay, it the one on the right.

Thatís it, I need to get something finished so I have something new to play with at Buckminster. Got four cars on the go at the moment, the closest to being finished is the 2.1cc car followed by a modern 1.5cc car that I am rebuilding, needs a new top that is well underway and an overhaul of the engine gearbox etc. I have made a cable tester to the FEMA design and it will be installed at Buckminster in the next week or two, itís a replacement for the Heath Robinson one I used last season. We charged everyone who ran cars at Buckminster £10 for the day, £8 went to the BMFA the other £2 was for track upkeep, I used the money raised to buy the steel for the cable tester.

Worksop Ramblings July 2021

Not a very exciting picture, but the use of these products could safe you money.

The Buckminster track has been in use for over a year now and in the early days I think Aaron was one of first to lose a wheel and tyre. Andy lost a wheel at the last meeting this month and I donít think he was the only one.

Most twinshaft engines have a right-hand thread on both sides of the axle this means that as the car goes round one side of the axle is tightening up the bolt holding on the wheel, the other side it is trying to unscrew it. The solution is thread locker to hold the wheels on, the medium strength (blue) works well, high strength gives you a challenge getting them undone.

Up until the 2.1cc car all my car bodies have been made by the blue foam method, the picture on the right shows the start of a new body for a 1.5cc car I bought, didnít like the black wooden body. The left picture is the 2.1 cc car.

This is the new method suggest by Neil one of the Buckminster volunteers I work with. I made the plugs for the top and bottom of the car from MDF sealed with super glue thatís rubbed in. Do it outside, it stinks and wear rubber gloves. Rub it down to get a nice finish, may need another coat of super glue and a final rub down. To produce the moulds, vacuum formingís were made using the MDF plugs.

I have made two bodies. For the first I used a pva release and the second a wax release that gave a slightly better moulding; both came out of the moulds easily.

For the layup the mould is given a coat of resin then the first layer of 25/28 gsm glass cloth. Then 3 layers of 168 gsm twill weave glass cloth. Twill weave glass cloth was also recommended by Neil, you can pull and push it to fit the mould.

I use Epoxy resin and glass from Easy Composites. For the laying up resin I use the slow hardener, it gives you plenty of time to layup the part and cure it in the oven at 25į C over night.

The bodies came out a bit on the light side so I have beefed one up at the back with two additional layers of glass, much stiffer. If I make any more, I will add a couple more layer of glass.

These castings were a recent purchase at one of the Buckminster tether car days, started machining up the bottom casting. The engine is an OS 2.5cc. which  by luck fits into one of Lev Sphrints spur gear mounts. I will also be using the gears he sells, that has saved a lot of work.

Buckminster Tether Car Group

We have two races left this season next one is the 15th August. The last one is The International Challenge on September 26th practice on the 25th if anyone wants to, with racers from the UK, America and Australia. The results from all the clubs will sent to the challenge organisers who will let us know the final result of the competition. Hope we can pick up a trophy or two?

USA: Whittier Narrows race day 11th September.  Anderson and New York race days 25th and 26th September.

Australia: Brisbane race day 25th September. Sydney race day 26th September.

Just thought you might like to see my work bench?

Two of the cars have been finished, the 1.5cc and 2.5cc at the front, both yet to be run.

One car lurking right at the end of the bench not started yet, the Moore No12. Keeps getting a bit done to it, would like to run it this year.